EXP Novolac Ceramic Lining

EXP is a higher chemical and temperature resistant version of the EAC used in the most aggressive of chemical environments.

SKU: EXP Category:
Features
  • Outstanding chemical and thermal resistance
  • Very good resistance to moderate levels of abrasion
  • Excellent fluid flow characteristics
  • Long term flexibility
  • Excellent resistance to cavitation
  • Excellent resistance to scaling
Inorganic Acids Excellent
Organic Acids Very Good
Solvents Very Good
Alkalis Excellent
Salts Excellent
Alcohols Excellent
Hydrocarbons Excellent
Density 1.7
Solids 100 percentage
Flexural Strength at 70 F 19100psi
Tensile Strength at 70 F 13100psi
Tensile Shear at 70 F 2500psi
Max. Dry Operating Temperature 425F
Operating pH Range 0.5 – 14.0
Packaging 1 kg unit
4 kg units
Mixing Ratio 1.7 parts base (B) to 1 part (A) hardener by volume
2 parts base (B) to 1 part (A) hardener by weight
Pot Life
For a 1 kg. unit, mix at 70 F, pot life is approximately 30 minutes. Higher temperatures or larger mass will shorten this time, lower temperatures or smaller mass will extend it. Pot life can also be extended by spreading the mass out to dissipate heat.
Color Blue
Red
Storage Store in dry area in closed containers between 50 F and 110 F. Shelf life at these conditions is greater than one year.
Coverage
EXP has the consistency of a thick paint and can be applied up to 30 mils per coat. Theoretical coverage at 40 mils is 33 cubic inches per kg. Although one coat will usually provide the required coverage, two or more coats will aid in the control of pinholes and holidays.
Surface Preparation
  • For maximum adhesion, material should be applied to a firm, clean, dry and abraded surface.
  • Best results will be obtained by abrasive blasting the surface.
  • If blasting is impractical, a grinding wheel, needle gun, or very stiff wire brush may be used.
  • Clean greasy, oily or waxed surfaces with suitable solvent before applying material.
Mixing & Application
Mixing
Mix ALL of Part A with ALL of Part B. Mixing may be done in a container large enough to hold both the base and hardener. The selected container must be clean and dry. Mix the material thoroughly until no streaks of any kind are visible. If materials are cold, warm them to 70 F before mixing.

Cleanup
All mixing and applications tools should be immediately wiped or scraped clean when finished with using.

Application
EXP is best applied with a stiff bristled brush, squeegee, or the plastic applicator supplied with the kit. Press material thoroughly into substrate and insure a completely wetted out surface. Build up to the required thickness with a second pass. Large cracks or holes should be bridged with glass or metal cloth. Reinforcement should be overcoated.

For best results, do not apply:

  • When temperature is below 65 F
  • When humidity is over 95%
  • When there is moisture on the surface
  • When surface temperature is not 5 F above dew point
Force Curing
Force cures are recommended for severe service conditions as both the physical and chemical properties are enhanced. Force curing should not start until material has firmly set.

Recommended Force Cure Schedule:

  • 1 hour at 250 F
  • 4 hours at 180 F
  • 8 hours at 140 F

Health and Safety
READ AND UNDERSTAND ALL MATERIAL GIVEN IN THE MSDS SHEETS BEFORE USING THE PRODUCT.

EXP DOES NOT CONTAIN ANY FLAMMABLE MATERIAL OF ANY KIND. HOWEVER, THE MATERIAL IS COMBUSTIBLE. IN THE EVENT OF A FIRE, DRY POWDER, FOAM, OR CARBON DIOXIDE FIRE EXTINGUISHERS SHOULD BE USED. FIRE FIGHTERS SHOULD WEAR RESPIRATORS.

USE PROTECTIVE GLOVES AND EYEGLASSES WHEN USING.

USE IN AREAS OF GOOD VENTILATION.

Limited Warranty
All recommendations covering the use of this product are based on past experience and laboratory findings. Methods or conditions of application and use of the product are beyond our control. We assume responsibility only for the uniformity of our product within normal manufacturing balances.

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